Products / Pure & Clean Steam Generators / Steam-to-Steam Clean Steam Generators

Steam-to-Steam Pure & Clean Steam Generators

Plant steam heated

Overview

BMT USA’s steam-to-steam Pure and Clean Steam Generators are fully built to cGMP guidelines and utilize plant steam as the heating source to produce pure or clean steam. The shell and tube heat exchanger is made from 316L stainless steel and can be built in single-tube-sheet or double-tube-sheet construction. with a wide range of custom options and sizes available, BMT USA steam-to-steam pure & clean steam generators can be designed and built to meet your exact size, capacity, and functionality requirements.

Available Options

Double-tube-sheet construction
Sanitary feed water piping with sanitary components and connections
Automatic drain valve for prolong shut down
Allen-Bradley or Siemens PLC control system
Stainless steel sanitary feed water booster pump system
Electropolishing of the vessel and piping
Steam separator for pure steam demands
Steam conductivity monitoring and recording
Feed water conductivity monitoring and recording
Pressure vessels available in pressure codes for most regions or countries
Voltage change for different regions or countries
Block and bleed valve arrangement to drain feed line when fed with USP or WFI feed water
Steam to Steam Generator utilizes plant steam as the heating source

Steam-To-Steam Brochure

cGMP Steam Generators

Overview of Operation

The shell side of the evaporator is filled with plant steam providing heat to the evaporator tubes. The tubes are filled up to approximately 40% from the bottom with feed water. As the feed water is heated and evaporates, it travels up the tubes where additional heat removes any moisture. The steam exiting the top of the evaporator is clean, dry and saturated. Any impurities remaining in the concentrated feed water are lead to drain via a timed blow down valve.
Steam-to-Steam Clean Steam Generator Operation Diagram

Pure Steam

For applications that require pure steam, the generator is equipped with a steam separation device installed at the top of the evaporator. The steam separator is designed to direct the steam in a rigorous path where any impurities or remaining moisture is stripped off and lead to drain. When condensed the Pure Steam will meet Water-for-Injection standards.

Food & Beverage Applications

Chemical Free Keg Decontamination for Beer Brewers

Don't let chemicals or dirty plant steam continue to be an extra ingredient in your product

Brewers across the United States are discovering the benefits of using clean steam generators to decontaminate their beer kegs before being refilled with product. BMT USA’s Steam-to-Steam clean steam generators can be installed directly on the refilling line for a chemical-free keg decontamination solution. The generators are designed to control the clean steam outlet pressure within +/- 2 PSIG from the user-selected set point, assuring our clients always have the proper steam temperature at their keg throughout the sterilization process.
BMT USA Steam Generator on a Beer Keg Filling line utilizing clean steam for sterilization

Delivering Solutions To Some Of The Industry's Most Prominent Breweries:

Steam Generator Sizes

BMT USA steam generators are available in a wide range of capacities. The examples below are only a sample of the models we offer. Custom dimensions and capacities are also available to match your specific requirements.
Plant steam heated models @ various plant steam pressures with 45 PSIG output pressure:

Model

100 psig lbs/hr

7 Bar kg/hr

80 psig lbs/hr

6 bar kg/hr

65 psig lbs/hr

5 bar kg/hr

CSG 50

100 psig lbs/hr

50

7 Bar kg/hr

23

80 psig lbs/hr

34

6 bar kg/hr

15

65 psig lbs/hr

18

5 bar kg/hr

8
CSG 100

100 psig lbs/hr

100

7 Bar kg/hr

45

80 psig lbs/hr

68

6 bar kg/hr

31

65 psig lbs/hr

36

5 bar kg/hr

16
CSG 150

100 psig lbs/hr

150

7 Bar kg/hr

68

80 psig lbs/hr

102

6 bar kg/hr

46

65 psig lbs/hr

54

5 bar kg/hr

24
CSG 200

100 psig lbs/hr

200

7 Bar kg/hr

90

80 psig lbs/hr

136

6 bar kg/hr

62

65 psig lbs/hr

72

5 bar kg/hr

32
CSG 250

100 psig lbs/hr

250

7 Bar kg/hr

113

80 psig lbs/hr

170

6 bar kg/hr

77

65 psig lbs/hr

90

5 bar kg/hr

40
CSG 300

100 psig lbs/hr

300

7 Bar kg/hr

136

80 psig lbs/hr

204

6 bar kg/hr

92

65 psig lbs/hr

108

5 bar kg/hr

49
CSG 350

100 psig lbs/hr

350

7 Bar kg/hr

158

80 psig lbs/hr

238

6 bar kg/hr

108

65 psig lbs/hr

126

5 bar kg/hr

57
CSG 400

100 psig lbs/hr

400

7 Bar kg/hr

181

80 psig lbs/hr

272

6 bar kg/hr

123

65 psig lbs/hr

144

5 bar kg/hr

65
CSG 500

100 psig lbs/hr

500

7 Bar kg/hr

227

80 psig lbs/hr

340

6 bar kg/hr

154

65 psig lbs/hr

180

5 bar kg/hr

81
CSG 800

100 psig lbs/hr

800

7 Bar kg/hr

363

80 psig lbs/hr

544

6 bar kg/hr

246

65 psig lbs/hr

288

5 bar kg/hr

130
CSG 1000

100 psig lbs/hr

1000

7 Bar kg/hr

454

80 psig lbs/hr

680

6 bar kg/hr

308

65 psig lbs/hr

360

5 bar kg/hr

163
CSG 1500

100 psig lbs/hr

1500

7 Bar kg/hr

680

80 psig lbs/hr

1020

6 bar kg/hr

462

65 psig lbs/hr

540

5 bar kg/hr

244
CSG 2000

100 psig lbs/hr

2000

7 Bar kg/hr

908

80 psig lbs/hr

1360

6 bar kg/hr

616

65 psig lbs/hr

720

5 bar kg/hr

326
CSG 2500

100 psig lbs/hr

2500

7 Bar kg/hr

1134

80 psig lbs/hr

1700

6 bar kg/hr

771

65 psig lbs/hr

900

5 bar kg/hr

408
CSG 3000

100 psig lbs/hr

3000

7 Bar kg/hr

1360

80 psig lbs/hr

2040

6 bar kg/hr

925

65 psig lbs/hr

1080

5 bar kg/hr

489
CSG 4000

100 psig lbs/hr

4000

7 Bar kg/hr

1814

80 psig lbs/hr

2720

6 bar kg/hr

1233

65 psig lbs/hr

1440

5 bar kg/hr

653
CSG 5000

100 psig lbs/hr

5000

7 Bar kg/hr

2268

80 psig lbs/hr

3400

6 bar kg/hr

1542

65 psig lbs/hr

1800

5 bar kg/hr

816