Products / Pure & Clean Steam Generators / Steam-to-Steam Clean Steam Generators

Steam-to-Steam Pure & Clean Steam Generators

Plant steam heated

Overview

BMT USA’s steam-to-steam generators are built to US FDA cGMP guidelines and utilize plant steam as the heating source to produce pure or clean steam. The shell and tube heat exchanger is made from 316L stainless steel and can be built in single-tube-sheet or double-tube-sheet construction. with a wide range of custom options and capacities available, BMT USA steam-to-steam generators can be designed and built to meet your exact requirements.
Steam to Steam Generator utilizes plant steam as the heating source

Available Generator Options

  • Double-tube-sheet construction
  • Feed water conductivity monitoring and recording
  • Sanitary feed water piping with sanitary components and connections
  • Steam conductivity monitoring and recording
  • Automatic drain valve for prolong shut down
  • Voltage change for different regions or countries
  • Allen-Bradley or Siemens PLC control system
  • Pressure vessels available in pressure codes for most regions or countries
    • Stainless steel sanitary feed water booster pump system
    • Steam separator for pure steam demands
    • Electropolishing of the vessel and piping
    • Block and bleed valve arrangement to drain feed line when fed with USP or WFI feed water

    Overview of Operation

    The shell side of the evaporator is filled with plant steam providing heat to the evaporator tubes. The tubes are filled up to approximately 40% from the bottom with feed water. As the feed water is heated and evaporates, it travels up the tubes where additional heat removes any moisture. The steam exiting the top of the evaporator is clean, dry and saturated. Any impurities remaining in the concentrated feed water are lead to drain via a timed blow down valve.
    Steam-to-Steam Clean Steam Generator Operation Diagram

    Pure Steam

    For applications that require pure steam, the generator is equipped with a steam separation device installed at the top of the evaporator. The steam separator is designed to direct the steam in a rigorous path where any impurities or remaining moisture is stripped off and lead to drain. When condensed the Pure Steam will meet Water-for-Injection standards.

    Food & Beverage Applications

    Chemical-Free Keg Decontamination for Beer Brewers

    Don't let chemicals or dirty steam be an extra ingredient in your brews

    Brewers across the United States are discovering the benefits of using clean steam to decontaminate beer kegs prior to refilling. BMT USA’s plant steam heated clean steam generators can be installed directly on the refilling line for a chemical-free keg decontamination solution that doesn’t compromise the quality and taste of stored beer. The generators are designed to control the clean steam outlet pressure within +/- 2 PSIG from the user-selected set point, assuring our clients always have the proper steam temperature at their kegs throughout the decontamination process.
    BMT USA Steam Generator on a Beer Keg Filling line utilizing clean steam for sterilization

    Delivering Solutions To Some Of The Industry's Most Prominent Breweries:

    Steam Generator Sizes

    BMT USA steam generators are available in a wide range of capacities. The examples below are only a sample of the models we offer. Custom dimensions and capacities are also available to match your specific requirements.
    Plant steam heated models @ various plant steam pressures with 45 PSIG output pressure:

    Model

    100 psig lbs/hr

    7 Bar kg/hr

    80 psig lbs/hr

    6 bar kg/hr

    65 psig lbs/hr

    5 bar kg/hr

    CSG 50

    100 psig lbs/hr

    50

    7 Bar kg/hr

    23

    80 psig lbs/hr

    34

    6 bar kg/hr

    15

    65 psig lbs/hr

    18

    5 bar kg/hr

    8
    CSG 100

    100 psig lbs/hr

    100

    7 Bar kg/hr

    45

    80 psig lbs/hr

    68

    6 bar kg/hr

    31

    65 psig lbs/hr

    36

    5 bar kg/hr

    16
    CSG 150

    100 psig lbs/hr

    150

    7 Bar kg/hr

    68

    80 psig lbs/hr

    102

    6 bar kg/hr

    46

    65 psig lbs/hr

    54

    5 bar kg/hr

    24
    CSG 200

    100 psig lbs/hr

    200

    7 Bar kg/hr

    90

    80 psig lbs/hr

    136

    6 bar kg/hr

    62

    65 psig lbs/hr

    72

    5 bar kg/hr

    32
    CSG 250

    100 psig lbs/hr

    250

    7 Bar kg/hr

    113

    80 psig lbs/hr

    170

    6 bar kg/hr

    77

    65 psig lbs/hr

    90

    5 bar kg/hr

    40
    CSG 300

    100 psig lbs/hr

    300

    7 Bar kg/hr

    136

    80 psig lbs/hr

    204

    6 bar kg/hr

    92

    65 psig lbs/hr

    108

    5 bar kg/hr

    49
    CSG 350

    100 psig lbs/hr

    350

    7 Bar kg/hr

    158

    80 psig lbs/hr

    238

    6 bar kg/hr

    108

    65 psig lbs/hr

    126

    5 bar kg/hr

    57
    CSG 400

    100 psig lbs/hr

    400

    7 Bar kg/hr

    181

    80 psig lbs/hr

    272

    6 bar kg/hr

    123

    65 psig lbs/hr

    144

    5 bar kg/hr

    65
    CSG 500

    100 psig lbs/hr

    500

    7 Bar kg/hr

    227

    80 psig lbs/hr

    340

    6 bar kg/hr

    154

    65 psig lbs/hr

    180

    5 bar kg/hr

    81
    CSG 800

    100 psig lbs/hr

    800

    7 Bar kg/hr

    363

    80 psig lbs/hr

    544

    6 bar kg/hr

    246

    65 psig lbs/hr

    288

    5 bar kg/hr

    130
    CSG 1000

    100 psig lbs/hr

    1000

    7 Bar kg/hr

    454

    80 psig lbs/hr

    680

    6 bar kg/hr

    308

    65 psig lbs/hr

    360

    5 bar kg/hr

    163
    CSG 1500

    100 psig lbs/hr

    1500

    7 Bar kg/hr

    680

    80 psig lbs/hr

    1020

    6 bar kg/hr

    462

    65 psig lbs/hr

    540

    5 bar kg/hr

    244
    CSG 2000

    100 psig lbs/hr

    2000

    7 Bar kg/hr

    908

    80 psig lbs/hr

    1360

    6 bar kg/hr

    616

    65 psig lbs/hr

    720

    5 bar kg/hr

    326
    CSG 2500

    100 psig lbs/hr

    2500

    7 Bar kg/hr

    1134

    80 psig lbs/hr

    1700

    6 bar kg/hr

    771

    65 psig lbs/hr

    900

    5 bar kg/hr

    408
    CSG 3000

    100 psig lbs/hr

    3000

    7 Bar kg/hr

    1360

    80 psig lbs/hr

    2040

    6 bar kg/hr

    925

    65 psig lbs/hr

    1080

    5 bar kg/hr

    489
    CSG 4000

    100 psig lbs/hr

    4000

    7 Bar kg/hr

    1814

    80 psig lbs/hr

    2720

    6 bar kg/hr

    1233

    65 psig lbs/hr

    1440

    5 bar kg/hr

    653
    CSG 5000

    100 psig lbs/hr

    5000

    7 Bar kg/hr

    2268

    80 psig lbs/hr

    3400

    6 bar kg/hr

    1542

    65 psig lbs/hr

    1800

    5 bar kg/hr

    816