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plant steam heated clean steam generator with allen-bradley PLC-based control panel

Steam-to-Steam Generators

Engineered for purity. Built for performance. Pure and clean steam solutions for the most demanding sterile applications

Pharmaceutical
Production
Laboratory
Research
Food & Beverage
Production
Industrial
Applications

BMT USA Steam-to-Steam Generators are designed to efficiently convert plant steam into clean or pure steam, making them ideal for applications where steam quality and contamination control are critical. Each unit is built with a durable 316L stainless steel shell-and-tube heat exchanger, offered in single- or double-tube-sheet configurations to meet varying safety and compliance requirements. With rapid heating and response times, these generators deliver consistent, reliable performance for cGMP, laboratory, and food-grade applications.

Available in capacities ranging from 50 lbs/hr to over 5,000 lbs/hr, BMT USA steam-to-steam generators offer the flexibility and performance to support both small-scale and high-volume production needs.
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Key Characteristics

BMT USA pure and clean steam generators are standard equipped with features that enhance performance, ensure consistent steam quality, and extend service life. These include industrial-grade PLC controls for precise steam pressure and temperature regulation, corrosion-resistant stainless steel construction, and an automatic blowdown system to minimize scale buildup and maintenance requirements. Safety is reinforced through pressure relief valves and fault monitoring systems, while user-friendly interfaces and modular designs simplify operation and integration into existing systems or facilities. Together, these features ensure efficient, reliable performance for the most demanding clean and pure steam applications.
ASME pressure vessel and fully sanitary stainless steel construction to prevent rusting and roughing.
Allen-Bradley or Siemens industrial-grade PLC control system.
Fast response times and tight steam pressure control without requiring a pressure regulator.
Constructed with all non-proprietary components.
Fully drainable design prevents standing water buildup in the vessel or piping system.
When condensed, generated pure steam meets U.S. Pharmacopeia (USP) and Water for Injection (WFI) standards.
Available in full cGMP, laboratory-grade, or food-grade designs.
Comprehensive documentation package, including validation documents to reduce on-site validation time.

Pure Steam. No Additives. No Compromises.

For applications that demand the highest purity levels, BMT USA pure steam generators are equipped with a separation device installed at the top of the evaporator. The separator forces the generated steam through a rigorous path that removes any residual moisture and impurities. The result is consistently dry and contaminant-free pure steam that meets the most stringent industry standards.

Industrial-Grade Control Systems

Each BMT USA steam generator features a robust Allen-Bradley or Siemens PLC-based control system, providing precise and reliable control for essential clean steam applications.
Precise Steam Regulation
Accurate control of steam pressure and temperature ensures consistent steam quality and optimal performance.
User-Friendly Interface
Touchscreen HMI allows intuitive, real-time monitoring and control. Available secondary HMI option for remote access and control.
Enhanced Monitoring Options
Optional add-ons for continuous steam and feed water quality or pressure monitoring to meet regulatory standards.
Data Recording
Integrated data recording provides a permanent, traceable log of system performance.
BMT USA electric clean steam generator installed on a beer keg filling line to sterilize kegs before refilling with product.

Don't let chemicals or dirty steam become extra ingredients in your beer

BMT USA electric clean steam generator installed on a beer keg filling line to sterilize kegs before refilling with product.
Modern breweries are turning to clean steam as a reliable, chemical-free solution for beer keg decontamination. BMT USA clean steam generators integrate seamlessly into your keg refilling line, delivering efficient and effective sterilization that protects both beer quality and taste.
Chemical-Free Decontamination
Eliminate the need for harsh cleaning agents. Clean steam offers a safe, residue-free method of keg decontamination.
Seamless Integration
Installs directly into the keg refilling line, enabling continuous, automated sterilization without disrupting production flow.
Preserve Beer Quality & Taste
Unlike traditional methods, clean steam leaves no chemical traces or off-flavors, ensuring your beer tastes exactly as intended, batch after batch.
Sustainable & Cost-Efficient
Reduce water consumption, energy use, and chemical waste. Clean steam supports environmentally responsible brewing while lowering operating costs.

Optional Equipment

Tailor your steam generator to match your operational needs with a range of optional equipment — including feed water conductivity monitoring, steam sample systems, and booster pump assemblies. Each add-on is designed to enhance efficiency, support compliance, and simplify maintenance. Build a system that fits your process with the flexibility and performance you expect from BMT USA.
Feed Water Booster Pump Systems
Available Double-Tube-Sheet Construction
Steam Sample Systems
  • Double-tube-sheet construction.
  • Feed water conductivity monitoring and recording.
  • Steam separator for pure steam demands.
  • Electropolishing of the vessel and piping.
  • Stainless steel sanitary feed water booster pump system.
  • Block and bleed valve arrangement to drain feed line when fed with USP or WFI feedwater.
  • Automatic drain valve for prolong shut down.
  • Steam conductivity monitoring and recording.
  • Sanitary feed water piping with sanitary components and connections.
  • Voltage change for different regions or countries.
  • Pressure vessels available in pressure codes for most regions or countries.

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